What We are ?
We are please to introduce ourselves Pioneer Solutions as authentic technical organization for undertaking turnkey projects for commercial, industrial and residential complexes to provide reticulated LPG pipeline installation & maintenance.
We have played versatile role in Reticulated System of Gas Pipeline Network of Commercial, Residential & Industrial.
We support our client by undertaking annual maintenance contracts, wherein our dedicated team of Experts is always available on call for any problem at site OR at some of the giant site we have put dedicated person. Also as per requirement our AMC boys are stationed for duty at site around the clock for rectifying all problems in order to avoid inconvenience for the clients.
Other than this Industry we are also In ITES and Media Services also.
Our Reticulated Piped Gas System
We Provides futuristic gas systems provides a robust 3 stage, pressure regulation system design i.e. PRS I, PRS II, PRS III, using combination of under pressure shut off, over pressure shut off, relief valves, non return valves and check valve (Multiple Safety features) to regulate the pressure at cylinder bank from 6 bars to a low pressure of 28 milli-bars, at individual customers kitchen, or other gas run appliances such as water heaters, industrial dyers, boilers, LPG refrigerators.
- Isolation valves are installed, at every riser pipeline - which rises to connect individual kitchens in the complex.
- Two cylinder banks are provided with one working (active) and one standby, when the active bank is empty, the system automatically switches over to the stand-by cylinder bank (auto change over valves) thus ensuring uninterrupted gas supply to customers kitchen. The empty cylinder bank is replenished immediately.
- For large number of connections, Storage system (Bullet) or LOT (Liquid Off take Tank) design is recommended. The choice is left to the discretion of the customer.
- The pipelines are developed using latest piping design and network analysis software to maintain a constantly regulated low pressure flow in the clients kitchen or other point of usage.
- The cylinder manifold, pipes, pipe joints and pigtails are tested to withstand a pressure of 26kg/cm2 (I.S. 6044), so that it can handle direct cylinder pressure of 4 -5 bars (almost 4 - factor of safety design).
- The pipe, pigtails, pipe fittings, pressure regulating valves, check valves, non return valves, relief valves and fittings used by us are according to specified standards and are approved by Oil Company
- Non return valves are mounted, at every flexible pigtail and manifold, to block the main pipeline from leakage in case any of the pigtails are damaged or are ruptured.
- Robust design to eradicate leakage and assure complete safety of clients.
- The auto changeover cum PRS-1 reduces cylinder pressure from 6 bars to 1 bar. LPG flows a short length via the header to PRS–II.
PRS-II is installed, near the building structure, wherein the pressure is further reduced from 1 bar to 110 millibars and this low pressure liquid gas enters the riser pipe – the (vertical) feeder pipe, entering the consumer’s kitchen. Thus, in this full length of feeder pipe, the pressure is maintained around 110 millibars.
- We have designed the respective system as per discribed norms from Oil ministry ( IS 6044 Part I & Part II)